FineMIM offers Titanium Metal Injection Molding of material Ti-6Al-4V, and focus on applying the gained knowledge for producing Titanium MIM parts or components in production quantities.
Titanium Metal Injection Molding technology to other manufacturing methods:
Attribute | Titanium Injection Molding | Conventional Press & Sinter | Machining | Investment Casting |
Density | +99% | 88% | 100% | 98% |
Tensile Strength | High | Low | High | High |
Elongation | High | Low | High | High |
Hardness | High | Low | High | High |
Complexity | High | Low | High | Medium |
Surface Finish | High | Medium | High | Medium |
Production Volumes | High | High | Low | Medium |
Range of Materials | High | High | High | Medium-High |
Cost | Medium | Low | High | Medium |
Which Features are Suitable for Titanium Metal Injection Molding?
Although versatile, Titanium Metal Injection Molding has ideal design characteristics to determine whether or not something is best suited for Titanium Injection Molding. Below is table that outlines what FinMIM believes to be desirable, allowable and the aspects that should be avoided when considering Titanium Injection Molding:
Desirable
Size: fits in the palm; golf ball or smaller
Aspect ratios of 5:1 or less
Uniform wall thickness, with max variation around 5X
Wall thickness larger than 0.020” and smaller than 0.5”
Minimum draft 0.5°
Cored out features to reduce part weight
Flat surfaces
Allowable
Asymmetry Ribs and bosses
Grooves and threads
Decorative features (i.e. texture, logo, lettering)
Avoid
Undercuts
Small diameter holes <0.050”
Sharp corners or points
>Wall thickness <0.020”
No draft
Examples of Suitable Applications by Industry
Medical
Vascular access ports
Orthodontic brackets
Shoulder, hip and knee joints
Tissue ablation electrodes
Aerospace
Fasteners
Latches
Hinges
Consumer
Bicycle hardware
Knife components
Eyeglass hinges, temple, arms, nose bridge
Watch housings
Firearm parts
Electronic
Accelerometer housings
Electronic packages
Feed-throughs
Others
Sporting goods
Outdoor equipment
Luxury products